Ceramic pulley lagging is specifically engineered to provide superior traction and exceptional wear resistance in medium to heavy-duty conveyor pulley applications, especially under harsh conditions where conveyor rubber pulley lagging fails to deliver effective performance. It is an ideal application for: Conveyor drive, discharge, tail, snub, and bend pulleys. and particularly effective in challenging environments involving moisture, dirt, mud, or high-tension belt systems prone to slippage
Description
Ceramic Pulley Lagging is a premium lagging in which ceramic tiles are molded into a rubber compound. It is especially suited for pulleys with slippage and excessive wear and tear problems that make regular rubber lagging ineffective. It has the following benefits:
Enhanced Traction: Specially designed raised dimples on ceramic tiles significantly increase friction, virtually eliminating belt slippage even under wet and dirty conditions.
Extended Equipment Life: Exceptional wear resistance of alumina ceramic tiles (95% alumina) greatly prolongs pulley and belt lifespan.
Reduced Maintenance and Downtime: Superior wear characteristics reduce maintenance frequency and minimize system downtime.
Lower Operating Costs: Increased frictional efficiency allows reduced belt tension, lowering power consumption and operational costs.
Technical Specifications:
| Ceramic Tile | Rubber Compound |
|---|---|
| Alumina Content: 95% | Material: NR & SBR |
| Hardness: Mohs >9 | Hardness: 65 ± 5 Shore A |
| Working Temperature: -40°C to 85°C | Tensile Strength: 18-21 MPa |
| Elongation at Break: 550% | |
| Density: 1.15 ± 0.05 g/cm³ | |
| Wear Loss: ≤100mm³ |
Feature
Advanced Bonding Technology:
CN bonding layer is available, significantly improving bonding strength to pulley surfaces.
Proven adhesion strength (≥12N/mm) ensures easy installation and reliable long-term performance.
Ease of Installation:
Supplied in strips (386mm or 500mm width) and rolls (up to 10 meters), minimizing joints and simplifying installation procedures.
Safety and Compliance:
Fully meets FRAS standards for flame resistance, suitable for underground mining applications.
Certified according to ISO9001:2015.
Applications
Drive/Tail Pulleys: Prevents slippage in high-tension systems.
Snub/Bend Pulleys: Improves tracking in wet/dirty conditions.
Mining/Underground: MA-approved for flame resistance
