Cold Vulcanizing Solution

  • Less downtime followed by higher productivity, less cost, low inventory

  • No requirement of the vulcanizing press, less manpower, tools, and tackles

  • Less variability in splice quality, simplified and easy job

  • Suitable for conveyor belt repair includes longitudinal breaches, damaged topcoats, damaged edges of the belt, or bonding rubber to steel surface too.

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    Beltcare Solution- Conveyor Belt Cold Vulcanizing Solution

    • Only 2 – 3 hours downtime for your conveyor belt repair

    • Material includes conveyor belt repair tape, cold-vulcanizing-cement, cleaning solvent.

    • Suitable for the cohesion of rubber-rubber, rubber-metal, rubber-fabric, and fabric-fabric

    • Works for conveyor belt jointing, pulley lagging, conveyor belt repair.

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    Featured Cold Vulcanizing Kits

    Beltcare provides high quality cold vulcanizing kits at a competitive price, which includes conveyor belt repair tape, cold bonding metal, cold vulcanizing cement.

    Conveyor Belt Repair Tape

    Standard Conveyor Belt Repair Strip

    All our Rubber Repair Strips (Patches) bonding strength reach or exceed  8Mpa.

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    Conveyor Belt Repair Patches

    Reinforced Diamond Repair Patch

    Reinforced Diamond Repair Patches are mainly used for maximum puncture resistance.

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    conveyor belt repair tape

    Diamond Belt Repair Patch

    Diamond repair patches are used for minor damage repair of the conveyor belt

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    conveyor belt repair strips

    Fabric Reinforced Belt Repair Strip

    Fabric Reinforced Repair Strip reinforced with fabric layer to increase tensile strength.

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    Conveyor Belt Repair Products

    Conveyor Repair Fabri

    Conveyor Repair Fabric is especially used for the repair of damage to conveyor belt ply and covers

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    CN Filler Rubber

    CN Filler Rubber

    CN Filler Rubber is designed for use in repairing conveyor belts or bonding rubber to steel surfaces.

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    Cold Vulcanizing Cement

    Cold Vulcanizing Cement

    Fire Resistance, Wear Resistance (Conform to the 1000M standard)

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    cold bonding metal

    Cleaning Solvent

    We distribute cold adhesive of high quality at a reasonable price,

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    Cold Vulcanizing Solution FAQ

    We owned a plant specialized in producing conveyor repair & splicing material and pulley lagging. Meanwhile, we sourcing & distributing the other conveyor components.

    Yes, samples are available for free, But we don’t bear the express cost.

    You have 14 calendar days to return the product with the quality problem from the date you received it

    For regular products, it will be 6-8 working days;

    For customization products, the leading time depends on our production line.

    Yes, we can make customized characteristics, labels & logos.

    SAFETY CERTIFICATE OF APPROVAL FOR MINING PRODUCTS; All products meet or exceed quality standards and quality control procedures conform to the strict requirements of the industry standards.

    conveyor belt maintenance companies

    Cold Vulcanizing Solution – Definitive Guide

    During the bulk material conveying of the belt, various damages may occur due to material dumping, falls, such as longitudinal tearing, edge damage, gouged, deep punctured, and so on. All the damages can be repaired by the cold vulcanization solution, it is the most efficient repair method so far.

    What is Cold Vulcanization?

    Cold vulcanizing is to use vulcanized material such as patches and strips to repair a conveyor belt. Cold vulcanization does not use a press but uses a bonding agent like TRS cold adhesive, which causes a chemical reaction to splice the two belt ends together. Cold vulcanization means that you can finish your vulcanization at ambient temperature. You can often see it on conveyor belt jointing, pulley lagging, conveyor belt repair. Different from hot vulcanization, cold vulcanization allows your conveyor only 2-3 hours of downtime, which greatly reduces the maintenance cost and improves the production efficiency. In conveyor maintenance, cold vulcanization is a perfect solution for emergency conveyor belt repair, it suitable for conveyor belt repair includes longitudinal breaches, damaged topcoats, damaged edges of the belt, or bonding rubber to steel surface too.

    Benefits of Cold Vulcanization

    Cold vulcanization allows you to finish your conveyor belt repair in 2-3 hours, and the repair process is easy. Simple and fast repair greatly reduces the loss caused by conveyor downtime.

    As there is no requirement of the vulcanizing press, and the cold bonding material is cheap, your cold vulcanization solution needs less cost than hot vulcanization. Beltcare cold vulcanization for conveyor belt repair just need 1-2 engineer, you can save much labor cost.

    Besides, low inventory is another advantage of cold vulcanization. One cold vulcanizing cement can be used for conveyor belt repair, cold splicing of conveyor ends, pulley lagging at the same time. And one roll of conveyor belt repair tape can be used for several times of conveyor belt repair.

    With these advantages, cold vulcanizing has been the main stream conveyor belt repair methods.

    Conveyor Belt Cold Vulcanizing Procedure

    Your operating steps will directly affect the repair effect, please do it strictly according to the following steps:

    • Grinding and Cleaning

    You should calculate the grinding area first, the grinding width and thickness should be consistent with the repair strip. Then use the Angle grinder and tungsten steel polishing plate to polish the damaged surface. Finally, sweep away the residue, clean it with a cleaning agent, and dry it.

    • Mix and Glue

    After mixing the cold curing adhesive and curing agent in proportion, evenly brush the mixture on the adhesive surface, wait some minutes, and test it with the back of your hand. If you feel slightly sticky when touching the surface, brush it again. The blue CN layer of the repair strip also needs to brush a layer of mixture.

    • Bonding and curing

    If you feel slightly sticky when touching the surface again, it’s time to bond it. Please paste the patch strips from one side and use a compacting roller to compacting them from the middle to the sides, it can drain the air. Finally, brush the joint evenly on the surface with the mixture.

    Everything is ok, then wait 2 hours for its natural vulcanization. At this step, you can use the conveyor belt for your projects. If you can wait for 4-8 hours, it can achieve the best repair effect.

    Cold Vulcanizing Kit

    A cold vulcanizing kit for conveyor belt repair includes conveyor belt repair tape, cold vulcanizing cement, and clean solvent. In your conveyor belt repair, you still need other tools including an Angle grinder, tungsten steel polishing plate.

    Conveyor Belt Repair Tape

    Conveyor belt repair tape is often called conveyor belt strip or rubber repair strip, it can be divided into standard repair strip, diamond belt repair patch, and fabric-reinforced repair strip.

    They are made of synthetic rubber, which compounds with superior quality neoprene-based bonding layer on one side. Conveyor belt repair tape is highly tensile strength, high wear-resistant, and 60 Duro natural rubber strips designed to repair the damage of conveyor belt covers. It is one of the main products in a cold vulcanizing kit.

    Cold Adhesive

    Cold adhesive is also called cold vulcanizing cement, it is suitable for the cohesion of rubber-rubber, rubber-metal, rubber-fabric & fabric-fabric. Cold vulcanizing has a superb performance to be used for repair of the conveyor belt, cold splicing of conveyor ends, pulley lagging, etc.

    Cold vulcanizing is another necessary product in a cold vulcanizing kit. Beltcare distributes TRS cold adhesive with hardener, high quality at a reasonable price. Fire Resistance, Wear Resistance (Conform to the 1000M standard)

    Cleaning Solvent With Hardener

    Cleaning solvent is used to remove the oil and dirt from rubber and metal surface so as to provide a clean and dirt-free environment for intensive bonding. We distribute cold adhesive of high quality at a reasonable price, including Germany TRS cold vulcanizing cement, PU adhesive, cleaning solvent, metal premier, etc.

    Conclusion

    Cold vulcanization repair is the mainstream conveyor belt repair method at present, it can fix most conveyor belt damages. Besides, it is cheap, fast, efficient, and easy to install, your conveyor belt will be fixed in one hour. In the past 20 years, Beltcare has established a whole supply chain for cold bold repair material, we can provide you a great quality cold bold repair material at a competitive price

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